Winding is the term used to describe the process of moving yarn from rings, bobbins, and skeins into proper packaging. It may have either an electrical or a mechanical component. Textile winding is one of the most significant operations that takes place in the spinning department of a textile manufacturing facility. It is also critical in the fabric production industry. In the fabric production industry, the rewinding process is more significant than the direct winding process. It is also possible that creating big bobbins that can be unwound quickly would make it simpler and more cost-effective to utilize the yarn on succeeding machines.
textile winding machines are extensively employed in the fabric production industry, particularly in the preparation for weaving, to wound yarn into bobbins, which are subsequently utilized in shuttles, as well as in other applications. Ball winders are a kind of textile winding equipment that takes yarn in skein form and winds it into balls of various sizes. They are often used by knitters, as well as by spinners on occasion.
There are many different types of winding.
There are primarily three winding technologies discussed here. You may learn more about their principles, benefits, and downsides in the sections below.
Precision winding is the first step.
Sequential coils of yarn are put tightly together in a parallel or near-parallel fashion by the use of precision winding techniques. This procedure allows for the production of exceptionally thick packets that contain the largest quantity of yarn possible in a given volume.
Advantages: l There is no patterning; l It is appropriate for spun yarn; l The winding ratio stays constant; Unwinding performance is exceptional.
Unfavorable aspects: l The density of the outer layer rises as a result of the reduction in winding angle; l This is not the greatest technology for filaments; and l Because packages become more brittle as their diameter increases, this method is best suited for compact package construction.
- Non-precision winding (also known as "non-precision winding").
A single thread is used in this type of winding, and it is put on the package at an angle that creates a unique helix angle, enabling the layers to cross one other and offer stability to the package. The package generated by this approach is less dense but more stable than the package formed by other methods.
Aspects that are advantageous include: uniform density, a somewhat stable packaging, and the ability to produce bulk packs.
As a result of the friction driven nature of the yarn, it is more susceptible to patterns and ribbons, which may cause coloring and unwinding issues. As a result, it is more ideal for spun yarn. Slippage was permitted.
- Step-precision winding (also known as step-precision winding)
Known as step-precise winding, this is the most recent technology that combines the advantages of both precision winding and non-precision winding in one package. During this procedure, we determine the value of the intersection angle. The machine begins winding with a traverse ratio that has been previously specified. We now understand that the winding angle reduces as the diameter of the wire grows. After a given amount of angle reduction, the aspect ratio will shift to a new lower value, bringing the intersection angle closer to the number we specified. The aspect ratio is progressively lowered, allowing the crossing angle to remain within a small range of possibilities.
Disadvantages l The most effective way for winding any kind of yarn l There is no pattern or ribbon l The interlayer density of the package remains consistent
Disadvantages l None have been identified as of yet.
SUNTECH manufactures textile winding machines.
Cloth winders from SUNTECH are perfect for heavy-duty materials and can wind up big rolls of fabric due to their broad variety of uses. It is the primary components of globally famous brands that enable consistent machine operation. Models may be modified, and the design idea is developed in conjunction with the demands of the client.
ST-BM
In addition to a wide range of fabrics, ST-BM is particularly well suited for delicate or heavy duty fabrics.
A center driven system is used to unwind from the A-frame and a center driven system is used to rewind from the A-frame on this machine. This machine is capable of producing fabric that is synchronized from input to output and has constant tension control.
A fabric batching machine with an optional data collection and analysis system (4-point system) that can handle a wide range of fabrics and is particularly well suited for continuous process "a" frame batch and de-batch operations.
On our website, you may get further information.
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