The warping machine attachment is called the weaving beam. The capacity of the warp beam is determined by the size of the warping and sizing machinery used. For example, disc width, disc diameter, shaft tube diameter and core length are the most important dimensions to consider while designing a rotor. For big rolls, the specifications provide for side disc diameters of 700-1000mm. The width between warp discs may reach 5500mm, while the diameter of the side discs can reach 2500mm for tire cord processing.
The fineness of the warp beam affects the loom shed's production. Preparation of the warp beam is essential during warping in order for it to function properly on the sizing and weaving machinery. Due to the fact that warp beam quality may be gauged by the number of end breakages on a particular warping machine, every effort is taken to keep the number of end breakages as low as possible during warping. Warping speed and beam pressure have a considerable impact on the number of breakages. When warping, this impact is dependent on the warp yarn count range. Determine the best speed and beam pressure for cloth running in the loom shed as a result of this study.
This is how it works:
Beamed yarns/strands may be made in a variety of ways, including:
WARPING IN THE DARK: Electronics are the most common place to find it. Creel ends are taken from a creel and spools (beams) are coiled onto the warper to create section beams. To make a loom beam, a certain number of the individual loom strips are slashed together on a slasher. The slashing procedure adds a supplementary size to the ends to increase abrasion resistance. This technique is unnecessary in certain cases, either section beams are immediately put to use, or a predefined number of them are attached to the beamer to make one long piece of fabric.
PACKAGE SECTION WARPING: A sheet of ends taken from a limited number of packages is coiled onto the sectional warping machine's drum to form the section. The loom beam is created by rewinding all of the sections straight onto a beam once they have been finished and placed side by side to make the required number of warp end sheets for the proper fabric width.
EXACT NUMBER OF CREEL ENDS SLICED AND WOVEN ONTO A BEAM FOR WARPING: The sliced section beams are then assembled on a beamer to produce the loom beams.
The Suntech Warp Beam may be used with spun and filament yarns. Other high-speed sectional and conventional warping machines, such as Benninger, Karl Mayer, Hakoba, West Point, Suker, and others. 800mm flange dia. to 1400mm dia. are sizes that can be accommodated Working distance: 1600mm to 2800mm.
Warp Beam from Suntech:
A 20# Seamless Steel Pipe with a tensile strength of 470-490MPa and an elongation of 3.6% is used to make the beam barrel.
Flange: ZL105 High Strength Aluminum Alloy; Material and Mechanical Properties are superior to ZL104 Standard for imported components; Surface Anodic Oxidation Treatment. a.
3: QT500-7 Nodular Cast Iron Break Disc: Made of this material.
Assembled precision:
Barrel Jump 0.2mm per 1000mm Flange Vertical Jitter 0.3mm Balance Correction 30g
Warp Beam Typical Drawing: warp beam
It is possible for SUNTECH to tailor its products to any of the world's most popular Warper brands. Make the most of your time at SUNTECH by taking advantage of the chance to learn more!
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